KNIVESPU FOAMEQUIPMENTSERVICES

POLYURETHANE FOAM INJECTION: THE SOLUTION FOR COMPLEX SHAPES

The polyurethane foam injection method is crucial in obtaining complex three-dimensional parts. Unlike traditional linear cutting or CNC methods, which allow the creation of complex two-dimensional shapes or simple three-dimensional ones, mold injection is the only solution for detailed and intricate forms. 

INDUSTRIAL APPLICATIONS

Due to its versatility, polyurethane foam injection is used in a wide range of industries, including:

  • Automotive industry – seats, headrests, armrests, soundproofing panels.
  • Furniture industry – cushions, sofas, beds, and other upholstered elements.
  • Industrial packaging – customized solutions for protecting fragile products with complex shapes.
  • Various industrial applications – any other components requiring a complex shape and specific durability and comfort characteristics.

REQUIRED EQUIPMENT

For this process, specialized equipment is required, consisting of:

  • Supply sources for the two main components: ISOCYANATE and POLYOL.
  • Injection head, where the mixing of chemical components takes place.
  • Mold with negative form of the desired product, in which the foam is poured to take the desired shape.

IMPORTANCE OF FORMULATION 

While in other applications, the performance of the process is determined directly by the equipment and its characteristics, the performance of the injection process is influenced not only by the equipment but also by the correct formulation of the chemical recipe.

At BESTFOAM, we have accumulated extensive experience in developing customized solutions tailored to each client's specific needs. The formulation of the recipe involves both the chemicals that BESTFOAM can supply as well as the associated technical consultancy and assistance.

The recipe formulation includes:

  • Correct selection of chemical components.
  • Adjustment of parameters to achieve optimal density and hardness.
  • Process optimization to ensure the quality and performance of the produced parts.

ASSISTANCE AND CONSULTANCY 

BESTFOAM SRL provides full support in implementing the polyurethane foam injection process, starting with the analysis of specific project needs and continuing with:

  • Defining technical requirements.
  • Establishing production capacities
  • Optimizing the process to maximize performance and quality
Our engineers support clients at every stage, from formulating the chemical recipe to production tests and optimizing technological parameters. Thus, we ensure an efficient and reliable implementation of the injection process.

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